標(biāo)準(zhǔn)編號(hào):	CQC 1105-2015
中文名稱:	電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范 第 3 部分：直流充電系統(tǒng)用電纜
英文名稱:	Technical Specification for Cables of Electric Vehicles Conductive Charging Systems Part 3: Cables for DC Charging Systems
行業(yè)分類:	CQ
發(fā)布機(jī)構(gòu):	中國(guó)質(zhì)量認(rèn)證中心
發(fā)布日期:	2015-09-28
實(shí)施日期:	2015-9-28
標(biāo)準(zhǔn)狀態(tài):	valid
翻譯語(yǔ)言:	英文
文件格式:	PDF
中文字符數(shù):	7000 字
翻譯價(jià)格(元):	350.0
交付時(shí)間:	付款后 1 個(gè)工作日

This specification is drafted in accordance with GB/T 1.1-2009. "Technical Specification for Cables of Electric Vehicles Conductive Charging Systems" series was proposed by China Quality Certification Center. It is one of technical specifications for voluntary certification of products. This series consists of the following 3 technical specifications: CQC 1103 "Technical Specification for Cables of Electric Vehicles Conductive Charging Systems — Part 1: General Requirement" CQC 1104 Technical Specification for Cables of Electric Vehicles Conductive Charging Systems — Part 2: Cables for AC Charging Systems CQC 1105 Technical Specification for Cables of Electric Vehicles Conductive Charging Systems — Part 3: Cables for DC Charging Systems This specification is the converted and updated version of three standard series: CQC1103-2014, CQC1104-2014, CQC1105-2014, TICW 18-2012 and K175-2014. Compared with CQC1103~5-2014, except editorial changes, the main technical changes of this specification are as follows: 1. Expression method of product type and specification is revised; 2. Products of halogen-free and cross linking material series are added; 3. EV-VV, EV-S90S90, EV-YJYJ and other series products and relevant requirements are deleted; 4. Temperature grade and the requirements of tear resistance test of TPE sheath are revised; 5. The voltage of voltage test of finished cable was changed to 3500 V; specific voltage test method is specified; 6. Vehicle rolling compaction test, oil resistance test and capacitance increase rate after water penetration are deleted; 7. Extrusion test, reagent resistance test, abrasion resistance test, heat shrinkage test, insulation and long-term DC resistance test and hardness, weather resistance and saponification tests are newly added; 8. The insulation and sheath thickness of the product is adjusted, and the upper and lower limit requirements for outside diameter are deleted; Chief drafting organizations of this specification: China Quality Certification Center, National Quality Supervision and Testing Center for Cables and Wires, and DEKRA Certification B. V. Cheif drafting staff of this specification: Xie Zhiguo, Huang Xuan, Guan Lili, Li Na, Yang Juanjuan, Xiao Jidong, Zhu Yonghua, Wu Changshun, Hong Jian and Liu Weihai Chief participating drafting organizations and drafting staff of this specification: Wuxi Xinhongye Wire & Cable Co., Ltd. Guan Yong Guangdong OMG Transmitting Technology Co., Ltd. Liu Yaoxun Zhongli Science And Technology Group Co., Ltd. Sun Jianyu Hengyang Hengfei Cable Co., Ltd. Wang Fushan Jiangyin Seven-star Cable Co., Ltd. Gao Wei Zhongtian Technology Instrument Cable Co., Ltd. Chen Shuai Wuxi Mingzhu Cable Co., Ltd. Yu Jinhua Technical Specification for Cables of Electric Vehicles Conductive Charging Systems Part 3: Cables for DC Charging Systems 1 Scope This specification specifies structure, size, test requirements and inspection rules of cables for DC conductive charging systems of electric vehicles of rated voltages up to and including 1.0kV. Cables included in this specification are applicable to the connection between electric vehicles and charging spot of high speed electric vehicle charging station, and applicable to the connection between portable charging equipment and charge power supply. 2 Normative References The following normative documents contain provisions which, through reference in this text, constitute provisions of this specification. The following documents are indispensable for the application of this document. For dated references, only the dated editions apply. For undated references, the latest editions (including any amendments) apply. GB/T 2900.10 Electrotechnical Vocabulary — Electric Cables GB/T 2951.11-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 11: Methods for General Application — Measurement of Thickness and Overall Dimensions — Tests for Determining the Mechanical Properties (IEC 60811-1-1:2001) GB/T 2951.12-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 12: Methods for General Application — Thermal Ageing Methods (IEC 60811-1-2:1985) GB/T 2951.13-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 13: Methods for General Application — Measurement for Determining the Density — Water Absorption Tests — Shrinkage Test (IEC 60811-1-3:2001) GB/T 2951.14-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 14: Methods for General Application — Test at Low Temperature (IEC 60811-1-4:1985) GB/T 2951.21-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 21: Methods Specific to Elastomeric Compounds — Ozone Resistance, Hot Set and Mineral Oil Immersion Tests (IEC 60811-2-1:2001) GB/T 2951.31-2008 Common Test Methods for Insulating and Sheathing Materials of Electric and Optical Cables — Part 31: Methods Specific to PVC Compounds — Pressure Test at High Temperature — Test for Resistance to Cracking (IEC 60811-3-1:1985) GB/T 3048.4-2007 Test Methods for Electrical Properties of Electric Cables and Wires — Part 4: Test of DC Resistance of Conductors GB/T 3048.8-2007 Test Methods for Electrical Properties of Electric Cables and Wires — Part 8: AC Voltage Test GB/T 3956-2008 Conductors of Insulated Cables GB/T 5013.1-2008 Rubber Insulated Cables of Rated Voltages Up to and Including 450/750V — Part 1: General Requirements (IEC 60245-1:2003) GB/T 5013.2-2008 Rubber Insulated Cables of Rated Voltages Up to and Including 450/750V — Part 2: Test Methods (IEC 60245:1998) GB/T 17650.1-1998 Test on Gases Evolved during Combustion of Materials from Cables — Part 1: Determination of the Halogen Acid Gas Content GB/T 17650.2-1998 Test on Gases Evolved during Combustion of Materials from Cables — Part 2: Determination of Degree of Acidity of Gases by Measuring pH and Conductivity GB/T 17737.1-2000 Radio-frequency Cables — Part 1: Generic Specification — General, Definitions, Requirements and Test Methods GB/T 18380.12-2008 Tests on Electric Cables under Fire Conditions — Part 12: Test for Vertical Flame Propagation for a Single Insulated Wire or Cable — Procedure for 1kW Pre-mixed Flame (IEC 60332-1-2:2004) GB/T 18487.1-2001 Electric Vehicle Conductive Charging System — Part 1: General Requirements GB/T 20234.1-2011 Connection Set of Conductive Charging for Electric Vehicles — Part 1: General Requirements GB/T 20234.2-2011 Connection Set of Conductive Charging for Electric Vehicles — Part 2: AC Charging Coupler GB/T 20234.3-2011 Connection Set of Conductive Charging for Electric Vehicles — Part 3: DC Charging Coupler IEC 60684-2:2003 Flexible Insulating Sleeving — Part 2: Methods of Test EN 50289-4-17-2011 Communication Cables — Specifications for Test Methods — Part 4-17: Test Methods for UV Resistance Evaluation of the Sheath of Electrical and Optical Fibre Cable CQC1103-2015 Technical Specification for Cables of Electric Vehicles Conductive Charging Systems — Part 1: General Requirement 3 Operating Characteristics 3.1 Rated voltage 1.0kV 3.2 Operating temperature of cable Long-term allowable operating temperature of cables shall be in accordance with those specified in Table 2 of CQC1103-2015. 3.3 Service temperature of cable laying Recommended ambient temperature range of cables is: -40℃ (or -25℃)~+50℃. 3.4 Allowable bending radius of cables The bending radius of cables shall not be less than 6 times of the outside diameter of cables. 4 Cable Construction and Technical Requirements 4.1 Conductor Conductors shall be in accordance with the requirements specified in 6.1 of CQC1103-2015. Nominal sectional area of conductor: 10 mm2 to 240mm2 for DC power core, 10 mm2 to 120 mm2 for protective grounding core, 4mm2 or 6 mm2 for auxiliary power supply core, and ≤2.5mm2 for charging signal and control core. 4.2 Insulation The insulation shall be any extruded and moulded compound listed in Table 2 of CQC1103-2015. Properties of insulation materials shall be in accordance with those specified in Table 6 of CQC1103-2015. Nominal thickness of insulation shall be in accordance with those specified in Table 1, insulation thickness of protective grounding core and auxiliary power supply core shall be in accordance with those specified in Tables 1 and 2. Any thickness of isolating layer shall not included in the insulation thickness. Mean insulation thickness shall not be less than the nominal values specified in Tables 1 and 2, the insulation thickness at the thinnest part shall not less than the difference of 90% of the nominal value minus 0.1mm. 4.3 Insulated core strand and filling materials Insulated core and filling materials shall be in accordance with those specified in 6.4 of CQC1103-2015. Charging communication and control insulated core may be stranded into one unit, and served as a core stranded with other cores. Stranding direction of stranded unit is to the left. Insulated core of auxiliary power supply is located at the outer edge clearance between protective earth core and supply core. Stranded lay ratio of cable core shall not greater than 16 times. 4.4 Inner sheath Inner sheath shall be in accordance with those specified in 6.5 of CQC1103-2015. Mechanical and physical properties of inner sheath shall be in accordance with those specified in Tables 6 and 7 of CQC1103-2015. Nominal thickness of inner sheath is 0.6mm, and the average thickness of inner sheath shall not be less than the nominal value. 4.5 Overall shield Bare round copper wire or tinned copper wire shall be adopted for weaving the metal overall shield (if any) at inner sheath. Woven shield shall be in accordance with those specified in 6.6 of CQC1103-2015. Knitting tightness of shield layer shall not be less than 80%. 4.6 Sheath or outer sheath The materials of cable outer sheath shall be those specified in Table 2 of CQC1103-2015, and coating on the outer surface of braided shield or stranded insulated core. Material properties of sheath or outer sheath shall be in accordance with those specified in Table 7 of CQC1103-2015. The average thickness of sheath or outer sheath shall not be less than the nominal value, and the thickness at the thinnest part shall not be less than the difference of 85% of the nominal value minus 0.1mm. Nominal value of thickness of sheath or outer sheath shall not be less than those specified in Tables 1 and 2 of this specification. 4.7 Signal and control cores Signal and control cores shall be in accordance with those specified in 6.8 of CQC1103-2015. Shielded signal and control cores may be covered by a single layer of extruded or wrapped inner lining (with the same materials of insulation or sheath), and the nominal thickness of inner lining shall not less than 0.3mm.

1 Scope 2 Normative References 3 Operating Characteristics 3.1 Rated voltage 3.2 Operating temperature of cable 3.3 Service temperature of cable laying 3.4 Allowable bending radius of cables 4 Cable Construction and Technical Requirements 4.1 Conductor 4.2 Insulation 4.3 Insulated core strand and filling materials 4.4 Inner sheath 4.5 Overall shield 4.6 Sheath or outer sheath 4.7 Signal and control cores 4.8 Overall diameter of cable 5 Test Requirements 6 Cable Mark 6.1 Coloured chromatogram of cable insulation core 7 Test Methods and Inspection Rules 8 Packaging, Transportation and Storage Table 1 Structural Table of Thermoplastic Insulated Cable Table 2 Structural Table of Thermosetting Insulated Cable Table 3 Test Items of Cable Table 5 Colour of AC Charging Cable Core and Functional Description

中國(guó)質(zhì)量認(rèn)證中心認(rèn)證技術(shù)規(guī)范 CQC1105-2015 替代CQC1105-2014 電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范 第3部分：直流充電系統(tǒng)用電纜 echnical Specification for Cables of Electric Vehicles Conductive Charging Systems Part 3: Cables for DC Charging Systems 2015-09-28發(fā)布 2015-09-28實(shí)施 中國(guó)質(zhì)量認(rèn)證中心 發(fā)布 前言 本技術(shù)規(guī)范根據(jù)GB/T1.1-2009 制定。 《電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范》系列由中國(guó)質(zhì)量認(rèn)證中心提出，屬于產(chǎn)品自愿性認(rèn)證技術(shù)規(guī)范系列之一。該系列由以下3個(gè)技術(shù)規(guī)范組成： CQC 1103《電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范第1 部分：一般規(guī)定》 CQC 1104《電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范第2 部分：交流充電系統(tǒng)用電纜》 CQC 1105《電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范第3 部分：直流充電系統(tǒng)用電纜》 本技術(shù)規(guī)范為CQC1103~5-2014、CQC1104~5-2014、CQC1105~5-2014、TICW 18-2012 和K175-2014三方標(biāo)準(zhǔn)轉(zhuǎn)化升級(jí)之版本。 與CQC1103~5-2014 相比，除編輯性修改外主要技術(shù)變化如下： 1. 調(diào)整產(chǎn)品型號(hào)規(guī)格的表述方法； 2. 新增無(wú)鹵交聯(lián)材料系列的產(chǎn)品。 3. 刪除EV-VV、EV-S90S90、EV-YJYJ等系列產(chǎn)品及相關(guān)要求； 4. 調(diào)整TPE 系列的溫度等級(jí)及TPE護(hù)套抗撕裂試驗(yàn)的要求； 5. 調(diào)整成品電纜電壓試驗(yàn)電壓為：3500V，明確電壓試驗(yàn)方法； 6. 刪除車(chē)輛碾壓試驗(yàn)、耐油試驗(yàn)、進(jìn)水后電容增率； 7. 新增擠壓試驗(yàn)、耐試劑試驗(yàn)、耐磨、熱收縮試驗(yàn)、絕緣耐長(zhǎng)期直流試驗(yàn)、硬度、耐候性、皂化試驗(yàn)； 8. 調(diào)整產(chǎn)品的絕緣和護(hù)套厚度，刪除外徑上下限要求； 本技術(shù)規(guī)范負(fù)責(zé)起草單位： 中國(guó)質(zhì)量認(rèn)證中心、國(guó)家電線電纜質(zhì)量監(jiān)督檢驗(yàn)中心、DEKRA Certification B. V. 本技術(shù)規(guī)范起草人： 謝志國(guó)、黃萱、關(guān)麗麗、李娜、楊娟娟、肖繼東、朱永華、吳長(zhǎng)順、洪健、劉偉海 本技術(shù)規(guī)范主要參加起草單位及起草人： 無(wú)錫鑫宏業(yè)特塑線纜有限公司 關(guān)勇 廣東奧美格傳導(dǎo)科技股份有限公司 劉瑤勛 中利科技集團(tuán)股份有限公司 孫建宇 衡陽(yáng)恒飛電纜有限責(zé)任公司 王福珊 江陰市七星電纜有限公司 高巍 中天科技裝備電纜有限公司 陳帥 無(wú)錫市明珠電纜有限公司 于金花 電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范 第3部分：直流充電系統(tǒng)用電纜 1 范圍 本部分技術(shù)規(guī)范規(guī)定了額定電壓1.0kV 及以下電動(dòng)汽車(chē)直流傳導(dǎo)充電系統(tǒng)用電纜的結(jié)構(gòu)尺寸、使用特性、試驗(yàn)要求和檢驗(yàn)規(guī)則。 本部分技術(shù)規(guī)范所包括的電纜適用于快速電動(dòng)汽車(chē)充電站充電樁與電動(dòng)汽車(chē)之間的連接。 2 規(guī)范性引用文件 下列文件中的條款通過(guò)本技術(shù)規(guī)范的引用而成為本技術(shù)規(guī)范的條款。對(duì)于本文件的引用是必不可少的。 凡是注日期的引用文件，僅所注日期的版本適用于本文件。凡是不注日期的引用文件，其最新版本（包括所有的修改單）適用于本文件。 GB/T 2900.10電工術(shù)語(yǔ)電纜 GB/T 2951.11—2008 電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第11 部分：通用試驗(yàn)方法厚度和外形尺寸測(cè)量機(jī)械性能試驗(yàn)（IEC 60811-1-1:2001） GB/T 2951.12—2008 電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第12 部分：通用試驗(yàn)方法熱老化試驗(yàn)方法（/IEC 60811-1-2:1985） GB/T 2951.13—2008 電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第13 部分：通用試驗(yàn)方法密度測(cè)定方法吸水試驗(yàn)收縮試驗(yàn)（IEC 60811-1-3:2001） GB/T 2951.14—2008電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第14部分：通用試驗(yàn)方法低溫試驗(yàn)（IEC60811-1-4:1985） GB/T 2951.21—2008 電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第21 部分：彈性體混合料專用試驗(yàn)方法耐臭氧試驗(yàn)熱延伸試驗(yàn)浸礦物油試驗(yàn)（IEC 60811-2-1:2001） GB/T 2951.31—2008 電纜和光纜絕緣和護(hù)套材料通用試驗(yàn)方法第31 部分：聚氯乙烯混合料專用試驗(yàn)方法高溫壓力試驗(yàn)抗開(kāi)裂試驗(yàn)（IEC 60811-3-1:1985） GB/T 3048.4—2007電線電纜電性能試驗(yàn)方法第4 部分：導(dǎo)體直流電阻試驗(yàn) GB/T 3048.8—2007電線電纜電性能試驗(yàn)方法第8 部分：交流電壓試驗(yàn) GB/T 3956—2008 電纜的導(dǎo)體 GB/T 5013.1—2008額定電壓450/750V 及以下橡皮絕緣電纜第1部分：一般要求（IEC 60245-1:2003） GB/T 5013.2—2008額定電壓450/750V 及以下橡皮絕緣電纜第2部分：試驗(yàn)方法（IEC 60245:1998） GB/T 17650.1—1998 取自電纜或光纜的材料燃燒時(shí)釋出氣體的試驗(yàn)方法第1部分：鹵酸氣體總量的測(cè)定 GB/T 17650.2—1998 取自電纜或光纜的材料燃燒時(shí)釋出氣體的試驗(yàn)方法第2部分：用測(cè)量pH值和電導(dǎo)率來(lái)測(cè)定氣體的酸度 GB/T 17737.1─2000 射頻電纜第1部分：總規(guī)范─總則、定義、要求和試驗(yàn)方法 GB/T 18380.12—2008 電纜和光纜在火焰條件下的燃燒試驗(yàn)第12 部分：?jiǎn)胃^緣電線電纜火焰垂直蔓延試驗(yàn) 1kW 預(yù)混合型火焰試驗(yàn)方法（IEC 60332-1-2:2004） GB/T 18487.1—2001 電動(dòng)車(chē)輛傳導(dǎo)充電系統(tǒng)的一般要求 GB/T 20234.1─2011電動(dòng)汽車(chē)傳導(dǎo)充電用連接裝置第1 部分：通用要求 GB/T 20234.2─2011電動(dòng)汽車(chē)傳導(dǎo)充電用連接裝置第2 部分：交流充電接口 GB/T 20234.3─2011電動(dòng)汽車(chē)傳導(dǎo)充電用連接裝置第3 部分：直流充電接口 IEC 60684-2：2003絕緣軟套管第2 部分:試驗(yàn)方法 EN 50289-4-17─2011 通信電纜試驗(yàn)方法規(guī)范.第4-17 部分：評(píng)估電纜和光纖電纜外殼抗紫外線性能的試驗(yàn)方法 CQC1103─2015電動(dòng)汽車(chē)傳導(dǎo)充電系統(tǒng)用電纜技術(shù)規(guī)范第1 部分一般規(guī)定 3 使用特性 3.1 額定電壓 1.0kV 3.2 電纜工作溫度 電纜導(dǎo)體長(zhǎng)期允許工作溫度應(yīng)符合CQC1103-2015中表2 的規(guī)定。 3.3 電纜敷設(shè)使用溫度 電纜推薦使用環(huán)境溫度范圍為：-40℃(或-25℃)~+50℃。 3.4 電纜允許彎曲半徑 電纜的彎曲半徑應(yīng)不小于電纜外徑的6 倍。 4 電纜結(jié)構(gòu)及技術(shù)要求 4.1 導(dǎo)體 導(dǎo)體應(yīng)符合CQC1103-2015中第6.1 條款的規(guī)定。 導(dǎo)體的標(biāo)稱截面積：直流動(dòng)力線芯為10 mm2~240mm2，保護(hù)接地線芯：10 mm2~120 mm2；輔助電源線芯4mm2或6 mm2；充電信號(hào)和控制線芯≤2.5mm2。 4.2 絕緣 絕緣應(yīng)是CQC1103-2015表2 中所列的任一種擠包成型的化合物。 絕緣材料性能應(yīng)符合CQC1103-2015中表6 的要求。 絕緣厚度標(biāo)稱值應(yīng)符合表1 的規(guī)定，保護(hù)接地線芯和輔助電源線芯絕緣厚度也應(yīng)符合表1和表2 的規(guī)定，任何隔離層的厚度不包括在絕緣厚度中。 絕緣平均厚度不小于表1規(guī)定的標(biāo)稱值，絕緣最薄處厚度應(yīng)不低于標(biāo)稱值的90﹪減去0.1 mm。 4.3 絕緣線芯絞合及填充物 絕緣線芯及填充物應(yīng)符合CQC1103-2015中第6.4條款的規(guī)定。 充電通信和控制絕緣線芯可絞合為一個(gè)單元，作為一個(gè)線芯與其它線芯絞合。 絞合單元絞合方向?yàn)樽笙颉?輔助電源絕緣線芯位于保護(hù)地線芯和電源線芯之間的外緣間隙處。 纜芯的絞合節(jié)徑比不大于16 倍。 4.4 內(nèi)護(hù)層 內(nèi)護(hù)層應(yīng)符合CQC1103-2015 中第6.5 條的規(guī)定。 內(nèi)護(hù)層的機(jī)械物理性能應(yīng)符合CQC1103-2015中表6或表7的規(guī)定。 內(nèi)護(hù)層的標(biāo)稱厚度為0.6mm，內(nèi)護(hù)層的平均厚度應(yīng)不小于標(biāo)稱值。 4.5 總屏蔽 金屬總屏蔽（若有）應(yīng)采用裸圓銅線或鍍錫銅線編織在內(nèi)護(hù)層上。 編織屏蔽層應(yīng)符合CQC1103-2015 中6.6條的規(guī)定。 4.6 護(hù)套或外護(hù)套 電纜外護(hù)套材料應(yīng)是CQC1103-2015中表2 所列的材料，包覆在編織屏蔽或絞合絕緣線芯外，護(hù)套和外護(hù)套的材料性能應(yīng)符合CQC1103-2015中表7 的規(guī)定。 護(hù)套或外護(hù)套的平均厚度應(yīng)不小于標(biāo)稱值，最薄處厚度應(yīng)不小于標(biāo)稱值的85%減去0.1mm。 護(hù)套或外護(hù)套的平均厚度標(biāo)稱值應(yīng)符合本規(guī)范表1和表2的規(guī)定。 4.7 信號(hào)和控制線芯 信號(hào)和控制線芯應(yīng)符合CQC1103-2015 中第6.8 條款的規(guī)定。 屏蔽的信號(hào)和控制線芯外可擠包或繞包一層與絕緣或護(hù)套相同材料的內(nèi)襯層，內(nèi)襯層的標(biāo)稱厚度不小于0.3mm。 4.8 電纜外徑 電纜外徑的f 值應(yīng)符合CQC1103-2015 中第6.9 條款的規(guī)定。 表1 熱塑性絕緣電纜結(jié)構(gòu)表 主線芯數(shù) × 標(biāo)稱截面積 （mm2） 絕緣厚度 (mm) 標(biāo)稱值 不帶統(tǒng)包屏蔽的 帶統(tǒng)包屏蔽的 TPE 護(hù)套厚度 TPU 護(hù)套厚度 TPE 護(hù)套厚度 TPU 護(hù)套厚度 (mm) (mm) (mm) (mm) 標(biāo)稱值 標(biāo)稱值 標(biāo)稱值 標(biāo)稱值 2×10 1.0 2.2 1.3 2.3 1.4 2×16 1.0 2.4 1.5 2.6 1.6 2×25 1.2 2.8 1.7 3.0 1.8 2×35 1.2 3.1 1.9 3.3 2.0 2×50 1.4 3.5 2.1 3.7 2.2 2×70 1.4 3.9 2.4 4.1 2.5 2×95 1.6 4.3 2.6 4.6 2.7 2×120 1.6 4.7 2.8 4.9 3.0 2×150 1.8 5.2 3.1 5.4 3.2 主線芯數(shù) × 標(biāo)稱截面積（mm2） 絕緣厚度 (mm) 標(biāo)稱值 不帶統(tǒng)包屏蔽的 帶統(tǒng)包屏蔽的 TPE護(hù)套厚度 (mm) 標(biāo)稱值 TPU護(hù)套厚度 (mm) 標(biāo)稱值 TPE護(hù)套厚度 (mm) 標(biāo)稱值 TPU護(hù)套厚度(mm) 標(biāo)稱值 2×185 2.0 5.7 3.4 5.8 3.5 2×240 2.2 6.3 3.8 6.5 3.9 表2熱固性絕緣電纜結(jié)構(gòu)表 主線芯數(shù) × 標(biāo)稱截面積 （mm2） 絕緣厚度 (mm) 標(biāo)稱值 不帶統(tǒng)包屏蔽的 帶統(tǒng)包屏蔽的 TPE 護(hù)套厚度 TPU 護(hù)套厚度 TPE 護(hù)套厚度 TPU 護(hù)套厚度 (mm) (mm) (mm) (mm) 標(biāo)稱值 標(biāo)稱值 標(biāo)稱值 標(biāo)稱值 2×10 0.7 2.1 1.2 2.2 1.3 2×16 0.7 2.3 1.4 2.5 1.5 2×25 0.9 2.7 1.6 2.9 1.7 2×35 0.9 3.0 1.8 3.2 1.9 2×50 1.0 3.4 2.0 3.5 2.1 2×70 1.1 3.8 2.3 4.0 2.4 2×95 1.1 4.1 2.5 4.3 2.6 2×120 1.2 4.5 2.7 4.8 2.9 2×150 1.4 5.0 3.0 5.2 3.1 2×185 1.6 5.5 3.3 5.7 3.4 2×240 1.7 6.1 3.7 6.3 3.8 5 試驗(yàn)要求 成品電纜應(yīng)按照表3的規(guī)定進(jìn)行試驗(yàn)。 表3電纜的試驗(yàn)項(xiàng)目 序號(hào) 試驗(yàn)項(xiàng)目 試驗(yàn) 類型 技術(shù)規(guī)范要求 (CQC1103-2015 條款) 試驗(yàn)方法 1 1.1 結(jié)構(gòu)尺寸 導(dǎo)體結(jié)構(gòu) S,T 6.1 CQC1103-2015 第9.2 條 1.2 絕緣厚度測(cè)量 S,T 6.2 GB/T 2951.11 1.3 內(nèi)護(hù)層厚度測(cè)量 S,T 6.5 GB/T 2951.11 1.4 屏蔽編織密度及編織角 S,T 6.6 CQC1103-2015 第6.6 條 1.5 護(hù)套厚度測(cè)量 S,T 6.7 GB/T 2951.11 1.6 信號(hào)線或控制線絕緣厚度測(cè)量 S,T 6.8 GB/T 2951.11 1.8 橢圓度 S,T 6.9 GB/T 2951.11 2 電氣性能試驗(yàn) 2.1 導(dǎo)體直流電阻 R,T 8.1 GB/T 3048.4 2.2 成品電纜耐壓試驗(yàn) R,T 10.2.1 CQC1103-2015 第10.2.1 條 2.3 絕緣線芯耐壓試驗(yàn) T 10.2.2 CQC1103-2015 第10.2.2 條 2.4 絕緣電阻常數(shù) T 10.2.3 CQC1103-2015 第10.2.3 條 2.6 護(hù)套表面電阻 T 10.2.4 CQC1103-2015 第10.2.4 條 2.7 信號(hào)和控制線芯表面轉(zhuǎn)移阻抗 T 10.2.5 CQC1103-2015 第10.2.5 條 2.8 絕緣耐長(zhǎng)期直流試驗(yàn) T 10.2.6 CQC1103-2015 第10.2.6 條 2.9 控制/數(shù)據(jù)芯線對(duì)動(dòng)力芯線的電容 T 10.2.7 EN 50289-1-5/10.2.7 3 絕緣（內(nèi)護(hù)層） 機(jī)械物理性能 T 10.3 CQC1103-2015 表6 4 護(hù)套（內(nèi)護(hù)層）物理機(jī)械性能 T 10.4 CQC1103-2015 表7 5 相容性試驗(yàn) T 10.5.1 GB/T 2951.11 6 耐化學(xué)試劑試驗(yàn) T 10.5.2 CQC1103-2015 第10.5.2 條 7 成品電纜的機(jī)械強(qiáng)度 7.1 扭擺試驗(yàn) T 10.5.3.2 CQC1103-2015 第10.5.3.2條 8 耐刮磨試驗(yàn) T 10.5.4 CQC1103-2015 第10.5.4 條 9 耐氣候試驗(yàn) T 10.5.6 EN 50289-4-17/10.5.6 10 成品電纜低溫沖擊試驗(yàn) T 10.5.7 GB/T 2951.14/10.5.7 11 擠壓實(shí)驗(yàn) T 10.5.8 CQC1103-2015 第10.5.8 條 12 濕熱試驗(yàn) T 10.5.9 GB/T 2423.3-2008 13 鹵素評(píng)定試驗(yàn) T 10.5.10 GB/T 17650, IEC60684-2 14 單根阻燃試驗(yàn) S,T 10.5.11 GB/T 18380.12 6 電纜標(biāo)志 6.1 電纜產(chǎn)地標(biāo)志和電纜識(shí)別 電纜產(chǎn)地標(biāo)志和電纜識(shí)別應(yīng)符合CQC1103-2015 中第7.1條款的規(guī)定。 6.2 電纜絕緣線芯的著色色譜 保護(hù)接地線芯顏色應(yīng)為黃/綠組合色，其余電纜絕緣線芯著色推薦參照表5。 表5直流充電電纜線芯顏色及功能說(shuō)明 線芯編號(hào) 供電和車(chē)輛接口標(biāo)識(shí) 線芯顏色 功能 1 DC+ 棕 直流電源正 2 DC- 藍(lán) 直流電源負(fù) 3 PE 黃/綠 保護(hù)接地 4 S+ 紅 充電通信CAN-H 5 S- 白 充電通信CAN-L 6 CC1 黑 充電連接確認(rèn)1 7 CC2 黑/棕 充電連接確認(rèn)2 8 A+ 紅 低壓輔助電源正 9 A- 白 低壓輔助電源負(fù) 7 試驗(yàn)方法和檢驗(yàn)規(guī)則 制造方根據(jù)本技術(shù)規(guī)范要求進(jìn)行例行試驗(yàn)和抽樣試驗(yàn)。抽樣試驗(yàn)的頻度和復(fù)試要求應(yīng)按照CQC1103-2015中第9.1條款的規(guī)定。 產(chǎn)品應(yīng)由制造方的質(zhì)量檢驗(yàn)部門(mén)檢驗(yàn)合格后方能出廠、出廠的每盤(pán)電纜應(yīng)附有產(chǎn)品檢驗(yàn)合格證書(shū)，要求時(shí)，制造方應(yīng)提供產(chǎn)品的工廠試驗(yàn)報(bào)告或/和型式試驗(yàn)報(bào)告。 產(chǎn)品的工廠驗(yàn)收應(yīng)按表4規(guī)定的試驗(yàn)項(xiàng)目進(jìn)行。 8 包裝、運(yùn)輸和保管 8.1電纜應(yīng)妥善卷繞在符合JB/T 8137規(guī)定要求的電纜盤(pán)上。電纜盤(pán)的筒徑應(yīng)考慮使電纜不受到過(guò)度彎曲。 電纜的兩個(gè)端頭應(yīng)有可靠的防水或防潮密封，并牢靠地固定在電纜盤(pán)上。 8.2 在每盤(pán)出廠的電纜上，應(yīng)附有產(chǎn)品檢驗(yàn)合格證，產(chǎn)品檢驗(yàn)合格證應(yīng)放在不透水的塑料袋內(nèi)，并固定在電纜盤(pán)的側(cè)板上。 8.3 每個(gè)電纜盤(pán)應(yīng)標(biāo)明： a)制造廠名或商標(biāo)； b)電纜額定電壓、型號(hào)和規(guī)格； c)電纜長(zhǎng)度，m； d)毛重，kg； e)制造年月； f)表示電纜盤(pán)正確滾動(dòng)方向的符號(hào)； g)技術(shù)規(guī)范編號(hào)。 7.4 運(yùn)輸和保管應(yīng)符合下列要求： a)電纜應(yīng)避免在露天存，電纜盤(pán)不允許平放； b)運(yùn)輸中嚴(yán)禁從高處扔下裝有電纜的電纜盤(pán)，嚴(yán)禁機(jī)械損傷電纜； c)吊裝包裝件時(shí)，嚴(yán)禁幾盤(pán)同時(shí)吊裝。在車(chē)輛、船舶等運(yùn)輸工具上，電纜盤(pán)必須放穩(wěn)，并用適當(dāng)?shù)姆椒ü潭ǎ乐够プ不蚍埂?