標(biāo)準(zhǔn)編號(hào):	GB/T 16507.1~16507.8-2022
中文名稱:	水管鍋爐
英文名稱:	Water-tube boilers
行業(yè)分類:	GB    國家標(biāo)準(zhǔn)
發(fā)布機(jī)構(gòu):	國家市場(chǎng)監(jiān)督管理總局 國家標(biāo)準(zhǔn)化管理委員會(huì)
發(fā)布日期:	2022-03-09
實(shí)施日期:	2022-10-1
標(biāo)準(zhǔn)狀態(tài):	valid
替代舊標(biāo)準(zhǔn):	GB/T 16507.1~16507.8-2013 水管鍋爐 [合訂本]
翻譯語言:	英文
文件格式:	PDF
中文字符數(shù):	240000 字
翻譯價(jià)格(元):	12000.0
交付時(shí)間:	付款后 1 個(gè)工作日

GB/T 16507.1~16507.8-2022 The following parts of GB/T 16507 have been issued: ——Part 1: General requirements; ——Part 2: Materials; ——Part 3: Structure design; ——Part 4: Strength calculation of pressure parts; ——Part 5: Fabrication; ——Part 6: Inspection, testing and acceptance; ——Part 7: Safety appurtenances and instruments; ——Part 8: Installation and operation. GB/T 16507 Water-tube boilers is one of the general boiler construction standards that shall be developed, revised and under the jurisdiction of the National Technical Committee on Boilers and Pressure Vessels of Standardization Administration of China (hereinafter referred to as "the Committee"). It was developed according to the basic safety requirements of the boiler safety regulations promulgated by the nation, and all the design criteria, material requirements, technical requirements for fabrication and inspection, acceptance criteria and installation requirements meet the relevant requirements of TSG 11 Regulation on safety technology for boiler. GB/T 16507 is a coordinative standard, which meets the basic requirements of TSG 11 Regulation on safety technology for boiler and the requirements of TSG 91 Regulation on energy conservation and environmental protection technology for boiler. GB/T 16507, which consists of the following eight parts, is designed to standardize the design, fabrication, inspection, acceptance and installation of boilers. ——Part 1: General requirements, designed to determine the general technical requirements related to water-tube boiler construction, such as the range, parameters, construction specifications, energy conservation and environmental protection of water-tube boilers. ——Part 2: Materials, designed to determine the material selection and use requirements for pressure and non-pressure elements, stressed members, steel structures and welding materials of water-tube boilers. ——Part 3: Structure design, designed to determine the basic requirements of structure design, welding connection requirements, openings and specific design requirements of various elements (components) of water-tube boilers ——Part 4: Strength calculation of pressure parts, designed to determine the calculated wall temperature, calculation pressure, permissible design stress value and calculation method for strength design of pressure parts of water-tube boilers. ——Part 5: Fabrication, designed to determine the requirements for marking, cold and hot forming, expansion joint, welding and heat treatment in the fabrication process of water-tube boilers. ——Part 6: Inspection, testing and acceptance, designed to determine the inspection, test and acceptance requirements of the pressure elements of water-tube boilers and the load-bearing non-pressure elements directly connected with them. ——Part 7: Safety appurtenances and instruments, designed to determine the settings and selection requirements for safety appurtenances and instruments of water-tube boilers. ——Part 8: Installation and operation, designed to determine the requirements for installation, commissioning, quality acceptance and operation of water-tube boiler proper and pipes within the boiler range. Water-tube boilers - Part 1: General requirements 1 Scope 1.1 This document specifies the general technical requirements for water-tube boilers, such as the range, boil parameters, construction specifications, energy conservation and environmental protection. 1.2 This document is applicable to the stationary water-tube boilers within the following range: a) steam boilers with a rated steam pressure of larger than or equal to 0.1MPa; b) hot water boilers with a rated outlet pressure of larger than or equal to 0.1MPa and rated thermal power of larger than or equal to 0.1MW; c) gas pass heat recovery boilers with the main purpose of recovery (waste) heat utilization. 1.3 This document is not applicable to the water-tube boilers within the following range: a) movable water-tube boilers; b) cooling devices for the cooling requirements of equipment and process flow. 1.4 This document may be used as a reference to stationary water-tube boilers with rated pressure of less than 0.1MPa. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB/T 753 Steam condition series for utility boilers GB/T 1921 Parameters for industrial steam boilers GB/T 2900.48 Electrotechnical terminology of boilers GB 3095 Ambient air quality standard GB 3096 Environmental quality standard for noise GB/T 3166 Parameters for hot water boilers GB/T 10180 Thermal performance test code for industrial boilers GB/T 10184 Performance test code for utility boiler GB/T 10863 Thermal test method for gas pass heat recovery boiler GB/T 10868 Steam converting valves for power station GB/T 10869 Control valves for power station GB/T 11943 Boiler drawings GB/T 12241 Safety valves - General requirements GB 12348 Emission standard for industrial enterprises noise at boundary GB 13223 Emission standard of air pollutants for thermal power plants GB 13271 Emission standard of air pollutants for boilers GB/T 16507.2 Water-tube boilers - Part 2: Materials GB/T 16507.3 Water-tube boilers - Part 3: Structure design GB/T 16507.4 Water-tube boilers - Part 4: Strength calculation of pressure parts GB/T 16507.5 Water-tube boilers - Part 5: Fabrication GB/T 16507.6 Water-tube boilers - Part 6: Inspection, testing and acceptance GB/T 16507.7 Water-tube boilers - Part 7: Safety appurtenances and instruments GB/T 16507.8 Water-tube boilers - Part 8: Installation and operation GB 18485 Standard for pollution control on the municipal solid waste incineration GB/T 22395 Specification for design of boiler steel structures GB 24500 Minimum allowable values of energy efficiency and energy efficiency grades of industrial boilers GB/T 28056 General specification for gas pass heat recovery boiler GB/T 28057 Specification for oxygen converter heat recovery boiler GB/T 29052 Guide for techniques of water and energy saving in industrial steam boiler system GB/T 29462 Isolation valve for power station GB/T 30576 Specification of heat recovery boiler for notary cement kiln GB/T 30577 Specification of heat recovery steam generator for combined-cycle for gas-steam GB/T 34348 Specification for utility boiler system GB/T 36514 Alkali recovery boilers GB/T 36699 Specification for liquid fuels and gaseous fuels burners of boilers DL/T 5054 Code for design of steam/water piping of fossil-fired power plant JB/T 2192 Specification for square cast-iron economizer JB/T 3271 Specification for travelling grate stokers JB/T 6734 Calculation method of strength of boiler fillet welding seam JB/T 6735 Calculation method of strength of boiler hanger rod JB/T 7985 Specification for small type boilers and atmospheric hot water boilers JB/T 8501 Boiler soot blowers and thermoprobe JB/T 9623 Specification for exhaust muffler of fossil power plant JB/T 10249 Specification of MSW incineration boilers JB/T 10325 Specification for boiler deaerator JB/T 10355 Specification of spreader stokers for boilers JB/T 10356 Specification for burning equipment of fluidized bed JB/T 10357 Constant support disc spring hangers NB/T 10127 Performance design standard for furnaces and burners of large-capacity pulverized-coal-fired boilers NB/T 47033 Attemperating and pressure reducing devices NB/T 47034 Specification for industrial boilers NB/T 47035 Energy performance assessment for industrial boilers system NB/T 47038 Constant spring support and hanger NB/T 47039 Variable spring hangers NB/T 47040 Man-hole or hand-hole of boiler set NB/T 47043 Technical specification for manufacture of boiler steel structures NB/T 47044 Power station valves NB/T 47049 Technical specification for the manufacture of tubular air preheaters NB/T 47050 Technical specification of reciprocating grate NB/T 47055 Painting and packing specification of boiler NB/T 47060 The rotary air preheater NB/T 47061 Energy efficiency index and grading of industrial boiler system NB/T 47062 Biomass molded fuel fired boilers NB/T 47063 Safety valves for power station NB/T 47066 Thermal performance test method for condensing boiler 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in GB/T 2900.48 and the following apply. 3.1.1 water-tube boiler boiler in which the flue gas flows outside the tube on the heating surface and the working substance flows inside the tube [Source: GB/T 2900.48-2008, definition 3.1.21] 3.1.2 boiler proper whole boiler composed of drum, water (steam-water) separator, water storage tank, heating surface, header and its connecting pipes, furnace, combustion equipment, air preheater, furnace wall, flue (air) duct, framework (including platform and escalator), etc. 3.1.3 connecting pipe unheated steam (water) connecting pipes between headers and between header and drum 3.1.4 pressure element element subjected to pressure of internal or external working substance Note: A pressure element is the basic unit to compose boiler pressure component. 3.1.5 pressure component relatively independent component composed of several pressure elements in a boiler system Note: Pressure components include drum, header, water-cooled wall, superheater, re-heater, economizer, etc.

水管鍋爐 第2部分：材料 1 范圍 本文件規(guī)定了水管鍋爐受壓元件和非受壓元件，受力構(gòu)件材料的選用原則和要求，材料的適用范圍(溫度和壓力)和許用應(yīng)力，以及鍋爐鋼結(jié)構(gòu)和焊接用材料的一般要求。 本文件適用于GB／T 16507.1界定的水管鍋爐的受壓元件和非受壓元件、受力構(gòu)件、鍋爐鋼結(jié)構(gòu)和焊接材料等的選材和用材。 2 規(guī)范性引用文件 下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中，注日期的引用文件，僅該日期對(duì)應(yīng)的版本適用于本文件；不注日期的引用文件，其最新版本(包括所有的修改單)適用于本文件。 GB／T 150.2 壓力容器 第2部分：材料 GB／T 699 優(yōu)質(zhì)碳素結(jié)構(gòu)鋼 GB／T 700 碳素結(jié)構(gòu)鋼 GB／T 711 優(yōu)質(zhì)碳素結(jié)構(gòu)鋼熱軋鋼板和鋼帶 GB／T 713 鍋爐和壓力容器用鋼板 GB／T 983 不銹鋼焊條 GB／T 984 堆焊焊條 GB／T 1220 不銹鋼棒 GB／T 1221 耐熱鋼棒 GB／T 1348 球墨鑄鐵件 GB／T 1591 低合金高強(qiáng)度結(jié)構(gòu)鋼 GB／T 2900.48 電工名詞術(shù)語 鍋爐 GB／T 3077 合金結(jié)構(gòu)鋼 GB／T 3087 低中壓鍋爐用無縫鋼管 GB／T 3091 低壓流體輸送用焊接鋼管 GB／T 3274 碳素結(jié)構(gòu)鋼和低合金結(jié)構(gòu)鋼熱軋鋼板和鋼帶 GB／T 3280 不銹鋼冷軋鋼板和鋼帶 GB／T 4237 不銹鋼熱軋鋼板和鋼帶 GB／T 5117 非合金鋼及細(xì)晶粒鋼焊條 GB／T 5118 熱強(qiáng)鋼焊條 GB／T 5293 埋弧焊用非合金鋼及細(xì)晶粒鋼實(shí)心焊絲、藥芯焊絲和焊絲-焊劑組合分類要求 GB／T 5310 高壓鍋爐用無縫鋼管 GB／T 5313 厚度方向性能鋼板 GB／T 6394 金屬平均晶粒度測(cè)定方法 GB／T 6803 鐵素體鋼的無塑性轉(zhuǎn)變溫度落錘試驗(yàn)方法 GB／T 8110 熔化極氣體保護(hù)電弧焊用非合金鋼及細(xì)晶粒鋼實(shí)心焊絲 GB／T 8163 輸送流體用無縫鋼管 GB／T 9439 灰鑄鐵件 GB／T 9440 可鍛鑄鐵件 GB／T 9711 石油天然氣工業(yè) 管線輸送系統(tǒng)用鋼管 GB／T 10045 非合金鋼及細(xì)晶粒鋼藥芯焊絲 GB／T 10561 鋼中非金屬夾雜物含量的測(cè)定 標(biāo)準(zhǔn)評(píng)級(jí)圖顯微檢驗(yàn)法 GB／T 12470 埋弧焊用熱強(qiáng)鋼實(shí)心焊絲、藥芯焊絲和焊絲-焊劑組合分類要求 GB／T 13298 金屬顯微組織檢驗(yàn)方法 GB／T 14957 熔化焊用鋼絲 GB／T 16507.1 水管鍋爐 第1部分：總則 GB／T 17493 熱強(qiáng)鋼藥芯焊絲 GB／T 17854 埋弧焊用不銹鋼焊絲-焊劑組合分類要求 GB／T 29713 不銹鋼焊絲和焊帶 GB／T 32533 高強(qiáng)鋼焊條 DL／T 439 火力發(fā)電廠高溫緊固件技術(shù)導(dǎo)則 JB／T 3223 焊接材料質(zhì)量管理規(guī)程 JB／T 3375 鍋爐用材料入廠驗(yàn)收規(guī)則 JB／T 9625 鍋爐管道附件承壓鑄鋼件技術(shù)條件 NB／T 47008 承壓設(shè)備用碳素鋼和合金鋼鍛件 NB／T 47010 承壓設(shè)備用不銹鋼和耐熱鋼鍛件 NB／T 47013.3 承壓設(shè)備無損檢測(cè) 第3部分：超聲檢測(cè) NB／T 47018(所有部分) 承壓設(shè)備用焊接材料訂貨技術(shù)條件 NB／T 47019.3 鍋爐、熱交換器用管訂貨技術(shù)條件 第3部分：規(guī)定高溫性能的非合金鋼和合金鋼 YB／T 5092 焊接用不銹鋼絲 3 術(shù)語和定義 GB／T 2900.48和GB／T 16507.1界定的術(shù)語和定義適用于本文件。 4 基本要求 4.1 受壓元件和與受壓元件焊接的承載構(gòu)件鋼材應(yīng)是鎮(zhèn)靜鋼。 4.2 未經(jīng)鍋爐制造單位同意不應(yīng)在材料中加入材料標(biāo)準(zhǔn)未規(guī)定的元素。 4.3 鍋爐制造單位應(yīng)按JB／T 3375規(guī)定的項(xiàng)目對(duì)鍋爐用材料進(jìn)行驗(yàn)收，合格后才能使用。 4.4 符合下列情形之一的材料在驗(yàn)收時(shí)可不進(jìn)行理化和相應(yīng)的無損檢測(cè)復(fù)驗(yàn)： a) 驗(yàn)收人員按照采購技術(shù)要求在材料制造單位進(jìn)行驗(yàn)收，并且在檢驗(yàn)報(bào)告或相關(guān)質(zhì)量證明文件上進(jìn)行見證簽字確認(rèn)； b) 用于額定工作壓力小于3.8 MPa鍋爐的碳素鋼和碳錳鋼材料，實(shí)物標(biāo)識(shí)清晰、齊全，具有滿足4.6要求的材料質(zhì)量證明書，并且質(zhì)量證明書與實(shí)物相符。 4.5 鍋爐制造過程中如有加熱溫度超過相變點(diǎn)的熱加工或部件整體熱處理的工序，該部件的原材料可不要求材料制造單位保證熱處理狀態(tài)，但在訂貨技術(shù)條件中應(yīng)明確規(guī)定。 4.6 鍋爐專用鋼板、鋼管和鍛件的制造單位應(yīng)保證材料的質(zhì)量，并提供材料質(zhì)量證明書。材料質(zhì)量證明書應(yīng)符合以下要求： a) 材料制造單位應(yīng)按照相應(yīng)材料標(biāo)準(zhǔn)和訂貨合同的規(guī)定，向用戶提供質(zhì)量證明書原件，材料質(zhì)量證明書的內(nèi)容應(yīng)齊全，并且印制可以追溯的信息化標(biāo)識(shí)，加蓋材料制造單位質(zhì)量檢驗(yàn)章； b) 鍋爐用材料不是由材料制造單位直接提供時(shí)，材料經(jīng)營單位應(yīng)提供材料質(zhì)量證明書原件或加蓋了材料經(jīng)營單位公章和經(jīng)辦負(fù)責(zé)人簽字(章)的材料質(zhì)量證明書復(fù)印件。 4.7 受壓元件用鋼板﹑鋼管和鍛件材料的縱向室溫拉伸斷后伸長率(A)不應(yīng)小于18%。 4.8 受壓元件用鋼板、鋼管和鍛件材料的室溫夏比V型缺口沖擊吸收能量(KV2)不低于27 J。奧氏體鋼可免做沖擊試驗(yàn)。 4.9 受壓元件用鋼板、鋼管和鍛件，當(dāng)直接采用鑄造鋼坯(包括模鑄和連鑄)軋制和鍛造時(shí)，其變形比不應(yīng)小于3.0。 4.10 材料標(biāo)準(zhǔn)版本更新后，若材料的性能指標(biāo)或技術(shù)要求未作調(diào)整，則不影響庫存材料的使用；否則，應(yīng)驗(yàn)證庫存材料的質(zhì)量是否符合新版標(biāo)準(zhǔn)的要求。 5 設(shè)計(jì)選材 5.1 受壓元件 5.1.1 材料的選用以鍋爐受壓元件的運(yùn)行條件(壓力、溫度以及其他環(huán)境因素)為依據(jù)，同時(shí)考慮制造單位的加工工藝和裝備條件。 5.1.2 用于受壓元件的金屬材料應(yīng)具有足夠的強(qiáng)度、良好的組織穩(wěn)定性和抗腐蝕性能，受交變載荷或冷熱交替作用的部件用材料應(yīng)具有良好的抗疲勞性能。 5.1.3 鍋爐受壓元件所用的材料應(yīng)是本文件規(guī)定的牌號(hào)。若使用規(guī)定以外的材料，應(yīng)符合本文件的相關(guān)要求；境外牌號(hào)的材料和新材料應(yīng)符合附錄A的要求。 5.1.4 受壓元件的計(jì)算溫度(壁溫)或外壁壁溫不應(yīng)超過本文件所規(guī)定該材料的限值。 5.1.5 與受壓元件焊接的吊耳、鰭片以及類似的非受壓元件材料應(yīng)與它們所要連接的材料相匹配。 5.1.6 代用材料應(yīng)滿足原設(shè)計(jì)的強(qiáng)度、結(jié)構(gòu)和工藝的要求，并經(jīng)材料代用單位的技術(shù)部門(包括設(shè)計(jì)和工藝部門)同意。 5.1.7 鍋爐材料的許用應(yīng)力可直接從本文件相對(duì)應(yīng)的許用應(yīng)力表中選取或內(nèi)插法計(jì)算，本文件中各許用應(yīng)力表中粗實(shí)線后面的許用應(yīng)力值系由持久強(qiáng)度計(jì)算，新材料和本文件中未給出的材料應(yīng)按GB／T 16507.1規(guī)定的方法進(jìn)行計(jì)算。 5.1.8 材料的彈性模量﹑導(dǎo)熱系數(shù)和膨脹系數(shù)可從附錄B中選取。 5.2 受力構(gòu)件 5.2.1 根據(jù)受力構(gòu)件(包括吊桿、吊掛裝置和緊固件等)的類別和計(jì)算溫度選用材料，所用材料應(yīng)有足夠的強(qiáng)度，高溫構(gòu)件材料還應(yīng)具有良好的抗氧化性能。 5.2.2 焊接連接的受力構(gòu)件應(yīng)采用焊接性能較好的材料。 5.2.3 為防止螺紋連接的受力構(gòu)件在旋合處咬死，螺母和吊桿／螺栓的硬度應(yīng)有差異，可選用不同性能等級(jí)的材料或采用不同的規(guī)范進(jìn)行熱處理。 5.3 鋼結(jié)構(gòu) 5.3.1 鋼結(jié)構(gòu)所用的鋼材應(yīng)具有屈服強(qiáng)度、抗拉強(qiáng)度、斷后伸長率和硫、磷含量的合格保證，對(duì)焊接結(jié)構(gòu)還應(yīng)具有碳當(dāng)量的合格保證。 5.3.2 焊接承重結(jié)構(gòu)以及重要的非焊接承重結(jié)構(gòu)采用的鋼材應(yīng)具有冷彎試驗(yàn)的合格保證；對(duì)直接承受動(dòng)力荷載或需驗(yàn)算疲勞的構(gòu)件所用鋼材應(yīng)具有沖擊韌性的合格保證。 5.4 焊接材料 5.4.1 焊條或焊絲的型號(hào)和性能應(yīng)與相應(yīng)母材的性能相適應(yīng)，其熔敷金屬的力學(xué)性能應(yīng)符合設(shè)計(jì)規(guī)定﹐且不應(yīng)低于相應(yīng)母材標(biāo)準(zhǔn)的下限值。 5.4.2 對(duì)直接承受動(dòng)載荷或需要驗(yàn)算疲勞的結(jié)構(gòu)，以及低溫環(huán)境下工作的厚板結(jié)構(gòu)，宜采用低氫焊條焊接。 5.4.3 受壓元件用焊接材料的選用應(yīng)符合NB／T 47018(所有部分)的要求。 6 受壓元件用材料 6.1 鋼板 6.1.1 碳素鋼和低合金鋼鋼板的工作壓力和壁溫適用范圍應(yīng)符合表1的規(guī)定。 6.1.2 常用鋼板的許用應(yīng)力列于表2。 6.1.3 厚度大于30 mm的鋼板，應(yīng)按NB／T 47013.3逐張進(jìn)行超聲檢測(cè)。其超聲檢測(cè)質(zhì)量等級(jí)為： a) 厚度大于30 mm且不大于36 mm 的Q245R和Q345R鋼板，不低于Ⅱ級(jí)； b) 厚度大于36 mm的Q245R和Q345R鋼板，不低于Ⅰ級(jí)； c) 其他合金鋼板，不低于Ⅰ級(jí)。 6.1.4 鍋爐制造過程中需進(jìn)行正火、正火加回火或調(diào)質(zhì)熱處理的碳素鋼和低合金鋼鋼板，鋼板制造單位的交貨狀態(tài)可不同于表2中的規(guī)定。出廠檢驗(yàn)和入廠復(fù)驗(yàn)可在熱處理的鋼板樣塊上取樣。 6.1.5 厚度大于36 mm的 13MnNiMoR鋼板，可按GB／T 6803附加落錘試驗(yàn)，無塑性轉(zhuǎn)變溫度(NDT)的合格指標(biāo)在設(shè)計(jì)文件中規(guī)定。 6.1.6 計(jì)算溫度高于300℃的鋼板，需要時(shí)可在設(shè)計(jì)文件中規(guī)定附加進(jìn)行該溫度下的高溫拉伸試驗(yàn)。 6.1.7 在制造工藝許可的情況下，鍋筒可直接用Q345R板厚36 mm 及以下的控軋或熱軋鋼板制造。 6.1.8 GB／T713中所列的其他材料用作鍋爐鋼板時(shí)，其適用范圍的選用可按照GB／T 150.2的相關(guān)規(guī)定。 表1 碳素鋼和低合金鋼鋼板的適用范圍 材料牌號(hào) 材料標(biāo)準(zhǔn) 適用范圍 工作壓力MPa 壁溫℃