標(biāo)準(zhǔn)編號:	GB/T 10067.37-2024
中文名稱:	電熱和電磁處理裝置基本技術(shù)條件 第37部分：超導(dǎo)直流感應(yīng)透熱裝置
英文名稱:	Basic specifications for electroheating and electromagnetic processing installations—Part 37：Superconducting direct current induction through-heating installations
中標(biāo)分類:	K61    工業(yè)電熱設(shè)備
行業(yè)分類:	GB    國家標(biāo)準(zhǔn)
ICS分類:	25.180.10 25.180.10    電爐 25.180.10
發(fā)布機(jī)構(gòu):	國家市場監(jiān)督管理總局 國家標(biāo)準(zhǔn)化管理委員會
發(fā)布日期:	2024-10-26
實施日期:	2025-5-1
標(biāo)準(zhǔn)狀態(tài):	to be valid
翻譯語言:	英文
文件格式:	PDF
中文字符數(shù):	25000 字
翻譯價格(元):	1750.0
交付時間:	付款后 1~5 個工作日

GB/T 10067.37-2024 Basic specifications for electroheating and electromagnetic processing installations - Part 37: Superconducting direct current induction through-heating installations 1 Scope This document specifies the classification, technical requirements, inspection rules, marking, packaging, transportation and storage, order and supply of superconducting DC induction through-heating installations, and describes the corresponding test methods. This document is applicable to superconducting DC induction through-heating installations (hereinafter referred to as "superconducting through-heating installation(s)") that operate at a working frequency of 3 Hz~25 Hz and heat billets (or workpieces) mainly composed of low-resistivity and non-ferromagnetic metals and alloys as a whole or partially. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB/T 150.4-2011 Pressure vessels - Part 4: Fabrication, inspection and testing, and acceptance GB/T 2900.23 Electrotechnical terminology - Industrial electro-heat installation GB/T 2900.100 Electrotechnical terminology - Superconductivity GB/T 5959.1-2019 Safety in installations for electroheating and electromagnetic processing - Part 1: General requirements GB 5959.3-2008 Safety in electroheat installations - Part 3: Particular requirements for induction and conduction heating and induction melting installations GB/T 1066.1-2019 Test methods for electroheating and electromagnetic processing installations - Part 1: General GB/T 10066.32-2021 Test methods for electroheating and electromagnetic processing installations - Part 32: Induction through-heating installations GB/T 10067.1-2019 Basic specifications for electroheating and electromagnetic processing installations - Part 1: General GB/T 10067.3-2015 Basic specifications for electroheat installations - Part 3: Induction electroheat installations GB/T 12604.6 Non-destructive testing - Terminology - Eddy current testing GB/T 16895.2 Low-voltage electrical installations - Part 4-42: Protection for safety - Protection against thermal effects GB/T 18442.4-2019 Static vacuum insulated cryogenic pressure vessels - Part 4: Fabrication JB/T 9691 Specifications of product types for electroheat installations 3 Terms and definitions For the purposes of this document, the terms and definitions given in GB/T 2900.23, GB/T 2900.100, GB/T 12604.6, GB/T 1066.32-2021 and the following apply. 3.1 ferromagnetic feature of the material with magnetic permeability much greater than 1, and with ability to be magnetized and magnetic-permeable 3.2 non-ferromagnetic feature of the material not being ferromagnetic 3.3 superconducting coil wire turn formed by winding superconducting tape according to a specific structure and process 3.4 superconducting magnet device for generating an external magnetic field, which is composed of ancillary components such as superconducting coil and cryostat 3.5 critical current maximum direct current that can be regarded as flowing almost unimpeded In a superconducting coil 3.6 ferromagnetic core component forming a low-reluctance magnetic flux circuit, which is made of ferromagnetic material 3.7 main magnetic flux circuit closed magnetic flux circuit composed of ferromagnetic core and its heating gap 3.8 superconducting direct current (DC) induction through-heating installation special induction heating device that generates a DC magnetic field through a superconducting magnet and causes relative rotation between the magnetic field and the billet (workpiece) through a mechanical power device Note: This device does not require a semiconductor frequency converter to provide AC power, nor does it have a load resonance circuit composed of inductors and compensation capacitors. 3.9 power circuit for induction heating power supply circuit of all billet rotation motors that provide induction heating power for the billet 3.10 rated heating power maximum power used for induction through-heating of the billet specified in the design of the superconducting through-heating installation and marked on the nameplate 3.11 working frequency frequency of periodic change of magnetic induction strength that the billet actually bears during induction through-heating, which is specified in the design of the superconducting through-heating installation and marked on the nameplate Note: The working frequency is mainly set according to the diameter of the billet. It is adjusted according to the needs of the process and usually expressed in frequency range. 3.12 rotation driver component of accessory electrical and mechanical mechanisms required to drive a billet to rotate in a heating gap 3.13 heating gap air gap reserved in the ferromagnetic core forming the magnetic flux for the billet heating operation 3.14 magnetic induction strength at gap center magnetic induction strength at the geometric center of the ferromagnetic core heating gap under rated working condition 3.15 maximum allowable leakage of magnetic induction strength maximum allowable value of leakage in the magnetic field working area when the installation is operating normally 3.16 operating temperature of superconducting coil temperature at which the superconducting coil can operate stably in the superconducting state for a long time 3.17 rated current of superconducting coil maximum direct current at which a superconducting coil can operate stably for a long time 3.18 temperature homogeneity of billet temperature uniformity of the billet when it is discharged after heating Note: The temperature homogeneity of billet is expressed by the positive and negative range of the temperature difference between the temperature measured at each temperature measuring point of the billet and the temperature at the billet temperature control point, and is expressed by the radial temperature difference and longitudinal temperature difference for cylindrical bar. 3.19 cryostat container providing a low temperature environment for the operation of a superconducting magnet 3.20 takt time time it takes to heat a billet 3.21 working station position occupied by the billet during heating 4 Classification 4.1 Types and specifications The superconducting through-heating installations are classified into single-working-station ones, double-working-station ones and multi-working-station ones according to the number of ferromagnetic core heating gaps which can be heated simultaneously; and can also be classified according to the material of the billet: aluminum, copper, titanium, etc. The product series specifications of superconducting through-heating installation shall be classified according to the diameter and length of the billet. The diameter range of the billet is 150 mm~688 mm (6 inch~27 inch). Length range of billet: 300 mm~1700 mm (12 inch~67 inch). 4.2 Models The product model of superconducting through-heating installation consists of the following parts, which shall comply with JB/T 9691.

Contents Foreword Introduction 1 Scope 2 Normative references 3 Terms and definitions 4 Classification 5 Technical requirements 6 Test method 7 Inspection rules 8 Marking, packaging, transportation and storage 9 Order and supply Annex A (Informative) Some typical temperatures for thermoforming process

電熱和電磁處理裝置基本技術(shù)條件 第37部分:超導(dǎo)直流感應(yīng)透熱裝置 1 范圍 本文件規(guī)定了超導(dǎo)直流感應(yīng)透熱裝置的產(chǎn)品分類、技術(shù)要求、檢驗規(guī)則、標(biāo)志、包裝、運(yùn)輸和貯存以及訂購和供貨，描述了對應(yīng)的試驗方法。 本文件適用于工作頻率為3 Hz~25 Hz，對以低電阻率、非鐵磁性金屬及合金為主的坯料(或工件)進(jìn)行整體或局部加熱的超導(dǎo)直流感應(yīng)透熱裝置(以下簡稱"超導(dǎo)透熱裝置")。 2 規(guī)范性引用文件 下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中，注日期的引用文件，僅該日期對應(yīng)的版本適用于本文件；不注日期的引用文件，其最新版本(包括所有的修改單)適用于本文件。 GB/T 150.4-2011 壓力容器 第4部分:制造.檢驗和驗收 GB/T 2900.23 電工術(shù)語 工業(yè)電熱裝置 GB/T 2900.100 電工術(shù)語 超導(dǎo)電性 GB/T 5959.1-2019 電熱和電磁處理裝置的安全 第1部分:通用要求 GB 5959.3-2008 電熱裝置的安全 第3部分:對感應(yīng)和導(dǎo)電加熱裝置以及感應(yīng)熔練裝置的特殊要求 GB/T 1066.1-2019 電熱和電磁處理裝置的試驗方法 第1部分:通用部分 GB/T 10066.32-2021 電熱和電磁處理裝置的試驗方法 第32部分:感應(yīng)透熱裝置 GB/T 10067.1-2019 電熱和電磁處理裝置基本技術(shù)條件 第1部分:通用部分 GB/T 10067.3-2015 電熱裝置基本技術(shù)條件 第3部分:感應(yīng)電熱裝置 GB/T 12604.6 無損檢測 術(shù)語 渦流檢測 GB/T 16895.2 低壓電氣裝置 第4-42部分:安全防護(hù) 熱效應(yīng)保護(hù) GB/T 18442.4-2019 固定式真空絕熱深冷壓力容器 第4都分:制造 JB/T 9691 電熱設(shè)備 產(chǎn)品型號編制方法 3 術(shù)語和定義 GB/T 2900.23、GB/T 2900.100、GB/T 12604.6和GB/T 1066.32-2021 界定的以及下列術(shù)語和定文適用于本文件。 3.1 鐵磁性ferromagnetic 磁導(dǎo)率遠(yuǎn)大于1，能被磁化、導(dǎo)磁的材料特性。 3.2 非鐵磁性non-ferromagnetic 不具備鐵磁性的材料特性。 3.3 超導(dǎo)線圈superconducting coil 按特定的結(jié)構(gòu)和工藝將超導(dǎo)帶材繞制而成的線匝。 3.4 超導(dǎo)磁體superconducting magnet 由超導(dǎo)線圈及低溫容器等附屬構(gòu)件組成用于產(chǎn)生外磁場的裝置。 3.5 臨界電流critical current 在超導(dǎo)線圈中，能視為幾乎無阻流動的最大直流電流。 3.6 鐵心ferromagnetic core 由鐵磁性材料制成，形成低磁阻磁通回路的部件。 3.7 主磁路main magnetic flux circuit 由鐵心及其加熱氣隙構(gòu)成的閉合磁路。 3.8 超導(dǎo)直流感應(yīng)透熱裝置superconducting direct current (DC) induction through-heating installation 通過超導(dǎo)磁體產(chǎn)生直流磁場，并通過機(jī)械動力裝置使磁場和坯料(成工件)之間產(chǎn)生相對轉(zhuǎn)動的一種特殊感應(yīng)加熱裝置。 注:該裝置不需要半導(dǎo)體變頻器提供交流電源，也不具有感應(yīng)器和補(bǔ)償電容器組成的負(fù)載諧振回路。 3.9 感應(yīng)加熱主電路power circuit for induction heating 為坯料提供感應(yīng)加熱功率的所有坯料旋轉(zhuǎn)電機(jī)的供電電路. 3.10 額定加熱功率rated heating power 超導(dǎo)透熱裝置設(shè)計時規(guī)定并在銘牌上標(biāo)出的，用于坯科感應(yīng)透熱的最大功率。 3.11 工作頻率working frequency 超導(dǎo)透熱裝置設(shè)計時規(guī)定并在銘牌上標(biāo)出的，感應(yīng)透熱時坯料實際承受的磁感應(yīng)強(qiáng)度周期變化的頻率。 注：工作頻率主要根據(jù)坯料直徑大小設(shè)定。根據(jù)工藝需要進(jìn)行調(diào)整，通常以頻率范圍來表示。 3.12 旋轉(zhuǎn)驅(qū)動部件rotation driver 驅(qū)動坯料在加熱氣隙中進(jìn)行旋轉(zhuǎn)所需的附屬電氣和機(jī)械機(jī)構(gòu)組成的部件。 3.13 加熱氣隙heating gap 在形成磁通路的鐵心中所預(yù)留的用于坯料加熱作業(yè)的空氣間隙。 3.14 氣隙中心磁感應(yīng)強(qiáng)度magnetic induction strength at gap center 額定運(yùn)行條件下,鐵心加熱氣隙幾何中心處的磁感應(yīng)強(qiáng)度。 3.15 工作區(qū)域磁泄漏限值maximum allowable leakage of magnetic induction strength 裝置正常運(yùn)行時，磁場工作區(qū)域最大泄漏允許值。 3.16 超導(dǎo)線圈工作溫度operating temperature of superconducting coil 超導(dǎo)線圈能夠長期穩(wěn)定運(yùn)行在超導(dǎo)態(tài)時的溫度. 3.17 超導(dǎo)線圈額定電流rated current of superconducting coil 超導(dǎo)線圈能夠長期穩(wěn)定運(yùn)行的最大直流電流。 3.18 坯料溫度均勻度temperature homogeneity of billet 坯料經(jīng)加熱后出料時的溫度均勻程度。 注：坯料溫度均勻度以在坯料各測溫點(diǎn)上測得的溫度與坯料控溫點(diǎn)溫度的溫差正負(fù)范圍來表示，對圓柱形棒料用徑向溫差和縱向溫差來表示。 3.19 低溫容器cryostat 為超導(dǎo)磁體運(yùn)行提供低溫環(huán)境的容器。 3.20 工作節(jié)拍(加熱節(jié)拍) takt time 加熱一件坯料所需的時間。 3.21 工位working station 坯料在加熱工作時所占據(jù)的位置。 4 產(chǎn)品分類 4.1 品種和規(guī)格 超導(dǎo)透熱裝置按可同時加熱的鐵芯加熱氣隙數(shù)分為單工位、雙工位和多工位；也可按坯料的材質(zhì)：鋁、銅、鈦等分類。 超導(dǎo)透熱裝置的產(chǎn)品系列規(guī)格應(yīng)按照坯料的直徑與長度尺寸進(jìn)行劃分。 坯料的直徑系列范圍：150 mm~688 mm(6 in~27 in)。 坯料的長度系列范圍：300 mm~1 700 mm(12 in~67 in)。 4.2 型號 超導(dǎo)透熱裝置的產(chǎn)品型號由下列部分組成，應(yīng)符合JB/T 9691的規(guī)定。